Amplifiers have a very tough job. They have to take a very low voltage signal and increase it in amplitude so it can drive a speaker. In this transformation, we expect the signal to remain pure – no distortion or no noise should be added. We also want significant amounts of power to drive our speakers, even though we only feed our amplifiers with a measly 12 to 14 volts of electricity. The laws of physics seem to want to work against us at every turn – but we prevail! Modern car audio amplifiers are amazing feats of engineering and design. This article looks at the two main types of amplifier classes used in the car audio industry and the benefits and drawbacks of each. Welcome to Class AB vs. Class D.

The Math behind how Amplifiers Make Power

No matter how we configure the components inside an amplifier, the goal is the same: Increase the voltage of the preamp audio signal so it can drive a speaker. Because the speakers we use are low in impedance (2 or 4 ohms for most midrange speakers), we need to be able to provide a significant amount of current to the speaker as well. This delivery of current to the speaker is the second task an amplifier has to undertake.

By way of some quick math, if a 4 ohm speaker is getting a 12V RMS signal, we can make a few calculations. To calculate the current flowing through the speaker, we divide the supplied voltage by the impedance of the speaker. In this example, we have 12 divided by 4, so 3 amps of current are flowing through the speaker wires and the voice coil. An easy way to calculate the power going to the speaker is to multiply the supplied voltage times the supplied current. The product of 12 times 3 is 36. This speaker is receiving 36 watts of power.

Let’s look at the same example as though this were a subwoofer amplifier. In this second example, we will assume we have a Dual 2 Ohm voice coil subwoofer with both coils wired in parallel to produce a 1 ohm load. If we supply this speaker with 12 Vrms of signal, then 12 amps of current flow through the speaker wire and the subwoofer. To calculate power, we multiply 12 times 12 to get 144 watts. 144 watts is a lot more power and current for the same amount of voltage.

General Amplifier Function Overview

Most amplifiers are composed of three or four key sections (or stages), depending on their design and complexity. The input stage is the portion of the amp where the low-level preamp audio signal enters the amp and receives any processing in the form of equalization or filtering.

An amplifier has a power supply. The power supply converts the supplied 12 to 14 V of direct current to positive and negative rail voltages. Let’s say, for example, a theoretical amplifier has +25 and -25V rails, relative to our ground reference. Depending on the size of the amp, there will be a driver stage. The driver stage is responsible for increasing the low-level audio signal to a higher voltage. How much the driver stage increases the voltage depends on how much power the amp will be making.

Finally, we have the output stage. The output stage is relatively simple – it does not significantly alter the signal coming from the driver stage, but the devices (MOSFETs or transistors) used to provide the output signal with the current the load requires. The power supply and the output stage are the two portions of the amp that do the most “hard work.” That is to say, they are the stages that pass a lot of current.

In almost all amps on the market, we use dedicated devices for the positive half of the waveform and separate devices for the negative half of the waveform. To clarify , if we measure the output signal of the amplifier about the vehicle ground, we will see that it swings back and forth above and below 0V. Think back to our +25 V and -25 V power rails. Speakers don’t care about the value of the signal being sent to them; all they care about is the difference in voltage from one end of the voice coil to the other end.

Class AB Amplifiers

For this article, we are going to generalize Class AB amps into an Analog, Amplifier model. In our analog amplifier, we have large transistors in the output stage of the amp. When we want half of the positive rail voltage at the output, we feed half the voltage to the positive output device. When the signal goes negative, we turn off the positive device and start using the negative device only. Looked at a different way, the audio signal from the driver stage controls the resistance of the output devices and, subsequently, how much current can flow to the speaker.

In an Analog Amplifier, the output devices can be “turned on” in varying amounts about the audio signal. This means the output devices are often acting as resistors. Power is wasted as heat when we pass current through a resistor. Keep this in mind as part of our comparison later in the article.

Class D Amplifiers

In a Class D amp, the output devices receive a control from a Controller Integrated Circuit (IC). This controller sends out a variable duty cycle square wave. The square wave amplitude is high enough that it turns the output devices all the way on or off. The output devices spend very little time operating as resistors and act more like switches.

The logical question is, how in the world do we get music out of a square wave? If you thought that, good for you! The frequency of the square wave is much higher than the maximum frequency of our music. In fact, some modern Class D amplifiers switch the output devices at frequencies as high as 600 kHz.

To recreate music, the Class D controller sends out a signal that is Pulse Width Modulated. The amount of “on” time about the “off” time determines the output level of the signal. As a very general analogy, if the positive output devices were sent a square wave with a 50% duty cycle (on for as much time as it was off), then the average of the output would be 50% of the positive rail voltage. If the square wave is on for 75% of the time, then off for 25%, then we would get 75% of the rail voltage at the output.

As you can imagine, the signal from the Class D controller is quite complex. It has to modulate the duty cycle of the square wave going to the positive and negative devices fast enough to accurately recreate the audio signal. It also has to control both the positive and the negative output devices separately.

Benefits and Drawbacks of Analog Amplifiers

Because the audio signal in an analog amplifier is never chopped up into tiny pieces, analog amplifiers can remain faithful to the original signal. The best-sounding amplifiers in the mobile electronics industry are analog. Analog amplifiers are, historically, given a reputation for accurate high-frequency response.

The drawback of an analog amplifier is its efficiency. Efficiency describes how much energy is wasted as heat as compared to the energy sent to the speaker. Because of the output devices in an analog amplifier work as variable resistors, they get hot. Typical analog amplifiers operate in the 70-80% efficiency range regarding total efficiency, while operating at full power. That missing 20-30% is released as heat. At lower output level, the efficiency drops even more.

Benefits and Drawbacks of Digital Amplifiers

Modern digital amplifiers switch at extremely high frequencies. We see amps capable of audio frequency response beyond 50 kHz, and some that exceed 70 kHz. This performance is a long way from the first Class D amps that were only for subwoofers and struggled to produce audio above 5 kHz. That said, because digital amplifiers require filter networks at the end of the output stage, they still cannot quite match the performance of a premium analog amp. With this information in mind, consider that there are some good digital amplifiers that sound better than many poorly designed analog amplifiers.

Because the output devices of a digital amplifier rarely operate in their resistive range, these amplifiers can be very efficient. A well-designed Class D amp can have an efficiency around 92%.

Another problem with Class D amplifiers is noise. Because the output devices are driven by a square wave, there is a lot of high-frequency energy in the output signal. The filter network we talked about removes much of that from the output signal, but that energy can still have detrimental effects on other systems in the vehicle. An unfortunately common trait for many Class D amps is that they cause interference with radio reception when in operation.

Choosing Between Amplifier Classes

It would be nice if we could formulate a set of hard-and-fast rules for choosing the right amplifier for your system. With so many variations on each kind of amp at so many different price points, that is truly impossible. We strongly suggest that the only way to pick an amp is to compare one to another under controlled conditions: Use the same music and the same speakers, and listen at the same volume. You will hear differences in frequency response and dramatic differences in imaging and staging capabilities.

Is one kind of amp better than the other? For an installation dedicated purely to sound quality, the choice is clear. For an installation where power delivery is limited or massive amounts of power are required, the choice is clear there as well. In the middle, it depends on your application and budget.

Drop in at your local mobile electronics specialist retailer to find out about the latest amplifiers on the market. They would be happy to help you choose one that meets your application and works with your budget.

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

Enclosure, box or cabinet: Whatever you want to call them, where you install your speaker or subwoofer is critically important to their resulting performance. In this article, we focus on the simplest and most forgiving of enclosures to design and construct – the acoustic suspension or sealed enclosure.

The Laws of Physics

There are a few characteristics to keep in mind about every speaker. The first is that as frequency decreases, cone excursion increases. In fact, to produce the same acoustic output, a speaker must move four times as far for every halving of frequency. As an example, if your subwoofer were moving 1 mm at 80 Hz, it would have to move 4 mm to produce the same output at 40 Hz. To produce the same output at 20 Hz, it would have to move 16 mm.

A speaker includes an element called a spider. The spider stores energy when the voice coil of a speaker moves the cone forward or rearward from its resting position. When the cone reaches the end of its travel and comes to a stop, the stored potential energy in the spider wants to be released. This stored energy pulls the cone in the opposite direction. Each transfer of energy includes some losses, and eventually, the cone comes to rest.

Think of the cone motion like a swing at the park. You exert a force on the swing to get it started, and it continues to swing back and forth with a decreasing amplitude until it comes to a stop. Thankfully, a speaker stops moving a lot faster than the swing at the park.

In a speaker, this transfer of energy from the cone to the spider and back is most efficient at a specific frequency. We call this the resonant frequency of the speaker. At the resonant frequency, there is a dramatic increase in impedance because the spider stores a great deal of energy. This energy storage causes the cone to want to continue to move. The movement of the voice coil moving through the magnetic field generates a voltage. This voltage generates a flow of current in the opposite direction to the current flowing from the amp. We represent this opposition to current flow as an increase in impedance.

We also have to consider that every speaker is limited in how far the cone can move. Once we exceed the excursion limitations of the speaker, bad things happen. The voice coil former can hit the back plate. The suspension components may be compromised and start to fail. As a by-product of the cone, dust cap, surround, spider and motor geometry, harmonic distortion also increases as excursion increases.

Our goal in designing any audio system should be to keep distortion as low as possible. Most of the distortion at low frequencies is resonance. These resonances decrease as we move above the resonant frequency of the speaker. The spider and the changing motor force, as the coil moves past the edge of the gap, are the biggest contributors to distortion.

Why Do We Need an Enclosure?

Let’s consider a few additional characteristics. The low-frequency roll-off of a speaker is a high-pass filter. The spider in the speaker is like a capacitor—a spring stores energy and so does a capacitor. The air inside the box is also a spring, and it is in parallel with the spider. The air spring and the spider work together at the same time to do the same thing. The combination of the air spring and the spider increases the high-pass filter frequency. Yes: Contrary to our efforts to produce as much low-frequency information as possible, an enclosure limits low-frequency reproduction.

If that is the case, why do we want to limit cone motion? Consider what we’ve said about how much excursion is required to reproduce low frequencies and about distortion. Limiting low-frequency output from our speaker is not an ideal goal, but limiting some of the really low frequencies to get the right amount of bass at higher frequencies is worthwhile.

There is a benefit to increasing the resonant frequency of the speaker and enclosure system. Let us say we have a subwoofer with a Q of 0.5 and it is our goal to have a total system Q of 0.707. We choose an enclosure air volume that increases the Q, which then increases the system output at the new resonant frequency. Yes, we sacrifice output at lower frequencies, but we gain output around the new system resonant frequency.

I Want More Bass!

Modern speaker designs continue to reduce distortion through computer simulation and modeling of material behavior. Qualified and properly equipped speaker designers can simulate spider, cone and surround behavior to analyze individual resonance and distortion behaviors. They also can model the interaction between the voice coil and the motor structure to predict changes in magnetic field strength and inductance that can further affect how a speaker will sound at moderate to high excursion levels.

These advancements have resulted in speakers that produce less distortion at higher excursion levels. This improvement in performance allows enclosure designers to build speaker systems that will play lower and louder.

Some basic principles govern low-frequency sound reproduction. Cone area is critical. An old article published by the Audio Engineering Society called “The Problem with Low-Frequency Reproduction,” by Saul J. White, included a graph that compared cone excursion vs. frequency vs. system output for a 12- and 15-inch loudspeaker. In the chart, it shows that a 15-inch driver cone only has to move half as much as a 12-inch driver to produce the same output.

To produce sound, we need to displace air. Displacement is calculated by the product of speaker cone area times the distance the cone can travel. In other words, bore times stroke. For the same displacement, more bore requires less stroke.

What is the punch line? If you want it louder, buy more speakers or subwoofers.

Driver Behavior in an Enclosure

The increase in the system Q caused by the addition of air stiffness in the enclosure can cause distortion if the Q is increased excessively. This increase in Q works against our desire for a low-distortion system. Making the enclosure too small increases the Q too much, and we wind up with a system that produces a great deal of output in a narrow frequency range. These undersized enclosures are often referred to as a “one-note-wonders.”

What causes this behavior? The one-note quality is a result of the increased energy storage and transference in the resonant system. The bass just keeps going and going – like our swing at the park.

Power Handling

In an acoustic suspension enclosure, cone excursion increases as frequency decreases. This increase in excursion continues down to the frequency at which the force of the spider and the box exceeds the force of the motor. At that point, the excursion level is limited, and we will not see the increase in excursion . The result: We protect the speaker from physical damage due to cone excursion beyond the design characteristics of the speaker.

Predicting the limits of cone excursion relative to frequency and power is relatively simple for a sealed enclosure. The volume of the enclosure is inversely proportional to the amount of power the speaker can handle when perceived from the standpoint of excursion. A small enclosure limits cone excursion a great deal at very low frequencies, but the system does not produce a lot of deep bass. A large enclosure allows the speaker to move further and produce more low-frequency output, but we cannot drive the speaker with as much power for fear of damaging it.

As we increase the volume of the subwoofer enclosure, the air inside has less “spring effect” on the subwoofer’s motion. This graph shows the increase in driver excursion as air volume increases in four different enclosures.

Acoustic Suspension Overview

An acoustic suspension speaker enclosure reduces bass output at a rate of -12 dB per octave below the resonant frequency. When you combine this roll-off with the cabin gain associated with most vehicles, you can get excellent and linear low-frequency extension well into the infrasonic region. Acoustic suspension enclosures are easy to calculate and to construct. They are very forgiving of minor errors in volume calculation.

Finally, it is worth remembering that acoustic suspension enclosures are not the lowest-distortion enclosure designs available.

When it comes time to design a subwoofer enclosure for your car or truck, visit your local mobile electronics retailer and discuss your requirements. They can help you choose a subwoofer and enclosure design that will give you a solid foundation on which to build your audio system.

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

Installing mobile electronics systems is not as easy as it used to be. In the “good old days,” cars were made from thick metal and didn’t have many electrical components. Modern vehicle construction makes use of the thinnest, lightest materials possible. These body panels are held together with non-conductive adhesives, and it seems that every square inch of our cars and trucks are packed with computers, sensors and modules. Even a task as simple as wiring an amplifier can become quite complex.

In this Best Car Audio article, we look at the importance of proper wiring techniques and materials, and the effect they have on the performance of an aftermarket audio system upgrade.

Power Delivery

This article is about installing a five-channel amplifier in a vehicle with a factory head unit. There are two important tasks when it comes to installing an amp: getting a signal to it and getting power to it. For an amplifier to produce power, you need to feed it power. The primary source of power in our vehicles is the alternator, followed by the battery. Most people focus on running a large conductor from the positive terminal of the battery to the positive terminal of the amplifier. While this is important, where and how the amplifier is grounded is equally important.

Quality installers will know the best locations on a vehicle to make a ground connection. They will know how to handle a vehicle with an aluminum or composite chassis. They will know how to recognize vehicles that are assembled with adhesives instead of spot welds. If you are installing a large amplifier, they will know how to upgrade the factory wiring under the hood to handle the extra current draw.

Protecting your vehicle is a part of installing power wire. In the unlikely event you get into an accident or something bad happens to your amplifier, the wiring and the equipment installed in your vehicle need protection in the form of a fuse. A good installer will install a fuse as close as possible to each source of power for the system. In most installations, this is near the main battery.

Some systems have secondary batteries and require additional fuses for proper protection. If you have the choice, a fuse provides better protection device than a circuit breaker. Fuses offer more surface area for power conduction. Also, there is absolutely no chance that a properly installed fuse could fail in a condition that may allow current to continue to pass.

Signal Integration

The audio systems in modern vehicles are becoming increasingly complex. Manufacturers (JBL, Infinity and Lexicon) are turning to suppliers like Bose and Harman for increasingly complex audio systems. Each of these companies employs highly trained engineers who spend months tuning each new system.

Trying to source an audio signal that will work with aftermarket equipment is becoming increasingly difficult at the same time. A properly trained installer will have the knowledge and experience to measure the signals in the factory system to determine if they can be used as is. If the signals are not acceptable in level, frequency response or bandwidth, your installer can recommend the correct component to correct them.

Your installer will also know to test each signal source across multiple functions. Ensuring that factory Bluetooth, navigation prompts and parking sensor warnings continue to work as intended is important to you being able to enjoy your upgraded audio system.

Noise Prevention

Dealing with factory computers, sensors, data networks and other high-current components can cause interference with the delicate low-level audio signals we send to our amplifiers. If you are not using good-quality interconnects that offer a twisted-pair design and appropriate shielding, you leave yourself open to picking up all sorts of strange noises. Likewise, choosing the right equipment is critical. You want to ensure that each component in the signal path has differential inputs to reject any noise that might be imposed on your interconnects, or the speaker wires running to the input of your amplifier.

The amplified signal coming from your amp is still subject to noise. Passive crossover networks can be notorious for picking up electromagnetic noise. Where your installer places the passive networks is quite important. An experienced installer knows what to avoid for your system to sound great and be noise-free.

Choice of Wiring Materials

There are two options for power and speaker wire – CCA and what most refer to as OFC. CCA stands for Copper Clad Aluminum. CCA typically is an inexpensive wire that is part aluminum and part copper. Aluminum costs less than copper, but it also does not conduct as well. You will usually see CCA wiring labeled with Gauge or GA when referencing its size. It is also worth noting that, unless the wiring you have chosen says AWG on it, there is no standard for the size of the conductor within the jacket.

Combine that with not knowing the ratio of copper to aluminum, and you run the risk of starving your amplifier for power. We have seen CCA 4 gauge wires that present almost four times the resistance as a proper 4 AWG conductor.

OFC stands for Oxygen-Free Copper. The term OFC has become the accepted slang term for all copper wiring. Properly sized copper wiring (using the AWG standard) offers the best possible power delivery to your amplifier.

Working on modern vehicles has its challenges, but those challenges come with rewards regarding background noise levels, convenience and features. Trust the installation of your audio equipment to qualified professionals. They have the experience to get the job done right the first time. Visit your local mobile electronics retailer to find out more.

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.

Installing mobile electronics in a vehicle is a balance of technical skill and creativity. From the seemingly simple task of connecting wires to the creation of a custom amp rack or subwoofer enclosure, each task requires the car audio installation technician to call upon many different skills. When it comes to installing audio gear in your car, many retailers offer packaged solutions at different performance levels for their clients – this is often called the Good, Better, Best approach. In this article, we look at a few examples where this approach is commonly applied and examine the benefits for each.

Door Speaker Installation

It sounds simple, doesn’t it? Take off the factory door panel, unscrew a speaker, connect the new one, then screw it in place. Finish up by putting the door panel back on. For the average mobile electronics retailer, this would just barely qualify for a “Good” installation. With the speakers connected and installed, the installer typically will have a listen to the system before putting it all together to confirm all the wiring is correct. If you require a speaker adapter, the shop may offer to supply one made from painted wood or crafted from HDPE or ABS plastic. Always take the plastic adapter. Wood will swell up when it gets wet.

For those looking for a “Better” installation, several companies offer speaker mounting baffle rings. These are foam rings that surround the speaker and seal the mounting surface to the back side of the door trim panel. This ring can help with the transfer of sound energy into the vehicle and is likely to reduce the chances of buzzes and rattles. Your installer may also place a sheet of damping material behind the speaker – 12×12-inch pieces are common. This material helps to damp the metal to which the speaker is mounted and ensure there is no gap between the speaker and the mounting surface.

In a “Best” quality installation, the installer will cover the entire surface of the door in a high-quality damping material. Sealing up the access holes in a door panel can dramatically improve the low-frequency response and overall efficiency of the speakers you are having installed. In fact, money spent on proper damping offers a bigger gain in performance than an equivalent upgrade in the quality of speakers.

Several companies offer composite damping solutions that combine damping with a layer of closed-cell foam. This type of damping material offers a further reduction in buzzes and rattles, and improvement in sound absorption.

You may opt to have damping material installed on the outside door skin while the trim panel is off. Damping the outer door skin will further reduce the transfer of outside noise into your vehicle, making your audio system easier to enjoy. If you are using a moderate- to high-power amplifier, you may also opt to have new speaker wires run into the doors.

Subwoofer Enclosure

One of the first upgrades you should do to your audio system is to add a subwoofer. Almost every factory audio system, even one that includes subs, sounds anemic and weak.

When it comes to the choice of subwoofer enclosure, the options are nearly limitless. The most basic of subwoofer enclosure solutions is to pick a pre-fabricated enclosure from a catalog, have your installer install the sub and plunk it in your vehicle. This solution doesn’t qualify for our standard of “Good”, but it works, and it’s better than not having a sub at all.

Choosing to have your retailer design an enclosure specifically for the subwoofer you have chosen and the exact space you require moves us up to the “Good” standard. The enclosure should be made of 3/4″ MDF and finished in a material that matches your vehicle. It should maximize the available room in your vehicle reasonably well.

The move to the Better level may take different directions, depending on your vehicle. Fiberglass or Stack-Fab enclosures can further maximize the available space in your vehicle. If constructed correctly, these enclosures can be more rigid thanks to additional bracing. This bracing results in better performance. At the “Better” level, your installer may choose to incorporate some cosmetic accents. Including a trim ring around the sub in an accent material is pretty common.

At the “Best” level, the enclosure design will be topnotch! Your installer may even choose to measure the Thiele-Small parameters of your subwoofer before starting work. The enclosure will be extremely rigid and well-reinforced internally.

Your installer may choose to line or stuff the enclosure with materials like Dacron or foam. Cosmetics will also take a leap forward at this level. Having the enclosure trimmed flush to the sides of the vehicle is a must to make it look like it came from the factory. Your installer may choose to use vinyl or leather on the visible parts of the enclosure to further improve the match with factory styling. A product or vehicle brand or logo may be incorporated into the design as well. At the Best level, anyone who sees the resulting creation should be immediately impressed.

Design and Cost

There is no limit to how creative your installer can get with the installation – it’s all governed by how much you want to spend. At the higher end, the installer may provide drawings or sketches of the finished product. You will probably have to pay for this design time. That said, many shops will credit some or all of that back to you as part of the final cost.

The top installers around the country charge upwards of $100 per hour for custom work or more. Their experience and creativity allows them to be very efficient in executing their ideas, and the work behind the scenes is often equally exemplary. Attention to detail for wiring, product mounting with Nutserts or stainless steel hardware, and proficiency in system design and tuning are all part of getting the Good, Better or Best value for your money.

Visit Your Local Specialist For Car Audio Installation

When it’s time to go shopping, drop by a few of your local mobile electronics specialist retailers. They would be happy to show you different options for your project.

This article is written and produced by the team at www.BestCarAudio.com. Reproduction or use of any kind is prohibited without the express written permission of 1sixty8 media.